Redekop KAS Pre-Cleaner manages intake dust to extend filter service intervals

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Dust entering an engine’s air intake can quickly build up in filters, requiring operators to stop frequently to blow them out or clean them. Depending on how dry conditions are, that can mean servicing filters every day, every other day, or once a week, adding time spent on maintenance during field operations.

At Agri-Trade in Red Deer, Alta., Terry Wall of Thunderstruck Ag Equipment discussed the Redekop KAS Pre-Cleaner, a system designed to remove dust from incoming air before it reaches the filter. Mounted on top of the intake pipe, the pre-cleaner uses angled fan blades that spin with incoming airflow, pushing dust particles to the outside of the unit. Those particles are expelled through angled slots around the housing, while cleaner air continues into the intake system, says Wall.

The benefit, Wall says, is keeping fine dust out of the filter itself. “It takes the dust particles out of the air before it gets to your filter system… letting the clean air come back through into your intake system,” he says, noting that this reduces the need for frequent filter cleaning and helps filters last longer.

In side-by-side field testing using two Case Quadtracs operating on the same farm, Wall says Thunderstruck weighed the air filters daily over seven days to compare dust accumulation. Over that period, the tractor without the KAS Pre-Cleaner gained about four pounds of dust in the filter, while the machine equipped with the pre-cleaner accumulated “just under a pound,” highlighting the difference in how much material reached the filter.

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Excite your crops with inputs from ExciteBio Technologies, a Canadian company providing made in Canada inoculants and biologicals. Since 2010, they've been helping farmers harness the power of the soil. Let us help you find the best solution and access nitrogen and phosphorus with ExciteBio's lineup of inoculants and Ag biologicals. Reach us at 1-855-X-I T E B I O or at ExciteBio CA. I'm Amber Bell and this is Real Agriculture here today at Agritrade in Red Deer, Alberta. Getting the chance to talk with Terry Wahl of Thunderstruck Ag Equipment. So welcome, Terry. It's wonderful to see you. Wonderful to see you as well. So we're going to be talking about the ReadyCop Cas Pre Cleaner. Tell me a little bit about this unit. What is it? What does it do? So the CAS Pre cleaner is a system that you put on top of your intake pipe. And what it does is it takes the dust particles out of the air before it gets to your filter system. So it's got fan blades in there that when the air coming up, there's spinning from the suction. It's got blades at the bottom that are angled and another set of blades at top that are angled in a way to push the dust to the outside. So as the air is flowing through, it's spinning that fan blade inside and that fan blade is knocking the dust to the outside of the pre cleaner. The outside of the pre cleaner has a bunch of slots coming at an angle here, so it has a lot of ports for the dust to come out. So when that clean air is coming through, it's hitting the dust particles to the outside, pushing the dust out of the pre cleaner and letting the clean air come back through into your int intake system, which will make your filter last a lot longer. You have less time. You need to downtime and cleaning filters, blowing them out and it'll make your filters last longer as well. Great. And how does that differ from the conventional system? So conventional, often people just have like, if you're taking like a case quadrack, for example, they just have a screen on their intake so it doesn't let any large particles come through, but there's a lot of dust that comes through and that all gets stuck in your pre cleaner filter. So that leaves the guys, depending on the situation, how dry the year is, they can be blowing filters out every other day, every day, once a week. And this is just going to reduce that time by a lot. And let's talk about some of the results that growers have seen in the field. Yeah so one of the studies we did in a field we actually had two case quad tracts that were running planting through the same season in the same farm and we took the filters out after every day and we weighed them so we could see the difference in we they gained throughout the day and basically we saw over seven days the system that didn't have our pre cleaner on it gained about 4 pounds in dust in the filter and then the one that had our pre cleaner on it we only went up to just under a pound. So you can see the difference very clearly the amount of weight and dust that you're putting into that filter compared to with the pre cleaner. Great. And where can growers go for more information? If growers want more information on the cast pre cleaner they can visit thunderstruckag.com fantastic. Well thank you so much. And that was Terry Wahl on real agriculture.